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Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools

Shenzhen Bwin Precision Tools Co., Ltd.
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Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools

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Brand Name : BWIN

Model Number : R2.5*10*d5*50L-2F

Place of Origin : China

MOQ : 1pcs/box

Price : Negotiable

Payment Terms : T/T, Western Union

Supply Ability : 1-10000pcs 7days

Delivery Time : 7 work days

Packaging Details : Plastic box

Product name : 45 Degree 2 Flute Ball Nose End Mill

Model : HRC45 Ball Nose Milling Cutter

Material : Solid Carbide 6mm Ball Nose Endmill

Workpiece : Steel

Usage : Cutting Tools

Coating : AlTiN

HRC : HRC45

Feature : Reliability

Application : CNC Machining Tools

Package : 1pcs/Box

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Characteristic:

  • High quality raw materials
  • Imported equipment from Germany
  • Fine grinding
  • Sharp blade
  • Smooth chip removal

Description:

  • The HRC45 2F ball nose endmill is made of ultra-fine tungsten steel base material, with higher wear resistance and strength, and focuses on high-quality and high-speed cutting; Imported grinding machine and superfine grinding wheel are adopted to ensure the finished product rate. Super capacity chip removal at the edge, smooth cutting, high efficiency machining, high accuracy and luster of the workpiece; Chamfer design not only facilitates installation, but also the chuck fits the machine tool, making milling more stable! So as to protect the machine tool and increase its service life.

Milling parameters:

HRC45 Carbide End Mill
Tool length fz&v
Short

1

Long1 0.9
Overlength 0.8
Speciality 0.6
Type Material

Strength

N/mm²

Hardness

HRC

Cooling
Air

Dry cutting

Lubricating fluid
P PI

P1.1

Non alloy structural steel, free cutting structural steel, carburized steel and quenched and tempered steel <700
P1.2 quenched and tempered steel <1200
P2 P2.1 Alloyed nitrided steel, carburized steel and quenched and tempered steel <900
P2.2 Tool steel, bearing steel, spring steel and high-speed steel <1400
P3 P3.1 Tool steel, bearing steel, spring steel and high-speed steel <900
P3.2 Tool steel, bearing steel, spring steel and high-speed steel <1500

Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools Sloting
Vc
(m/min)
fz(mm/Tooth)
Diameter
2 4 6 8 10 12 16 20
112 0.01 0.018 0.026 0.034 0.041 0.048 0.06 0.069
92 0.01 0.017 0.025 0.032 0.038 0.045 0.056 0.065
100 0.01 0.018 0.026 0.034 0.041 0.048 0.06 0.069
72 0.009 0.015 0.022 0.028 0.034 0.04 0.05 0.058
64 0.01 0.018 0.025 0.032 0.039 0.045 0.057 0.066
56 0.009 0.016 0.023 0.029 0.036 0.041 0.052 0.06

Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools Roughing
Vc
(m/min)
fz(mm/Tooth)
Diameter
2 4 6 8 10 12 16 20
228 0.018 0.031 0.045 0.057 0.070 0.081 0.101 0.118
208 0.017 0.029 0.042 0.054 0.065 0.071 0.095 0.11
184 0.018 0.031 0.045 0.057 0.070 0.081 0.101 0.118
144 0.015 0.026 0.037 0.048 0.058 0.068 0.085 0.098
132 0.017 0.03 0.042 0.054 0.066 0.077 0.096 0.112
112 0.015 0.027 0.039 0.05 0.060 0.07 0.088 0.102

Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools Finish
Vc
m/min
fz(mm/Tooth)
Diameter
2 4 6 8 10 12 14 16 18 20
332 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
272 0.026 0.046 0.066 0.085 0.103 0.12 0.135 0.15 0.162 0.173
304 0.028 0.05 0.07 0.091 0.11 0.128 0.144 0.16 0.173 0.186
212 0.023 0.041 0.059 0.076 0.092 0.107 0.121 0.134 0.145 0.155
196 0.027 0.047 0.067 0.086 0.104 0.122 0.137 0.152 0.165 0.177
168 0.024 0.043 0.061 0.079 0.095 0.111 0.125 0.139 0.150 0.161
Note:
  • If the following carbide end mill cannot meet your requirements, we support OEM customized production. The diameter of 0.2mm to 25mm, the total length of 50mm to 200mm, 4F, 5F, 6F, 8F and logo can be customized, including inch size end milling cutter. Please contact us to select or customize non-standard carbide end mill according to your needs.
Specification Flute Dia(φ) Flute Length (C) Shank Dia(D) Overall Length(L)
R0.5*2*d4*50L 0.5 2 4 50
R0.75*3*d4*50L 0.75 3 4 50
R1*4*d4*50L 1 4 4 50
R1.25*5*d4*50L 1.25 5 4 50
R1.5*6*d4*50L 1.5 6 4 50
R1.75*7*d4*50L 1.75 7 4 50
R2*8*d4*50L 2 8 4 50
R2.5*10*d5*50L 2.5 10 5 50
R3*12*d6*50L 3 12 6 50
R4*16*d8*60L 4 16 8 60
R5*20*d10*75L 5 20 10 75
R6*24*d12*100L 6 24 12 100
R7*28*d14*150L 7 28 14 150
R8*32*d16*100L 8 32 16 100
R9*36*d18*100L 9 36 18 100
R10*40*d20*100L 10 40 20 100
Notice:
  • Minimize the use of tool tips to process workpieces: at the position of the ball head tool tip, the processing linear speed is 0 during actual processing, that is, the tool is not actually cutting, but grinding. In actual processing, the coolant can not be added to the cutting area at all, which further leads to greater cutting heat ratio and reduced tool life.
  • For straight wall processing, use contour contour processing method: try to reduce the phenomenon of ball end cutter processing downward along the straight wall. Relatively speaking, it is a very good method to process upward along the straight wall, but it is difficult to separate them in actual processing. Let's compare the differences between the two.
  • Machining straight wall with contour can reduce downward machining. If you can use "cutting from bottom to top", this phenomenon can be avoided. When using "cutting from bottom to top", first consider whether the cutting capacity of the cutter is too large. If there are relatively large residues left at the root of the curved surface after machining above, the cutting capacity of the cutter may be too large. This will not protect the tool but destroy it.
  • The ball end milling cutter shall pay attention to the processing of deep grooves: when processing deep grooves, the cutter may sink. Because the chip holding groove of the ball end milling cutter is relatively small, it is easy to break the cutter when processing sticky materials (such as red copper) and the feed speed is fast. Therefore, pay attention to chip removal when using ball end cutter for machining.

Applications:

Pre-hardened Steel, stainless steel, Die steel, steel plate, Heat-resistant steel,pipe, copper and aluminum, cast iron, Nonferrous Metal, Wood, Plastic,FRP and sO on. General-purpose operation slotting, rilling, profiling.

Solid Carbide 45 Degree 2 Flute 6mm Ball Nose End Mill Cutter High Speed Cutting Tools

FAQ

Q1: What to do if there is a shaking knife during use

Solution: Check the concentricity of the machine and whether the fixture is tightened, and check the workpiece

Whether to clamp, reduce the feed amount, ensure uniform feed speed, and increase the speed

Q2: Why do burrs appear

Solution: If there are burrs on the tool, it may be due to the high hardness of the workpiece and the tool

Not suitable, you can replace it with a better tool. You can consult customer service to recommend a suitable tool for you

Q3: What to do if the chamfer is not caused by a vibrating knife

Solution: If there are burrs on the tool, it may be due to a large machining feed or slow rotation speed,

You can reduce the amount of feed or increase the speed appropriately. You can consult customer service to recommend a suitable solution.


Product Tags:

6mm Ball Nose End Mill Cutter

      

HRC45 Ball Nose End Mill Cutter

      

Solid Carbide Ball Nose Endmill

      
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